Texlon Plastics stands out as a trusted partner in the plastic manufacturing industry, offering an extensive range of plastic injection molding services tailored to meet the diverse needs of clients across multiple industries. Located in North Carolina, Texlon combines precision, innovation, and engineering expertise to deliver high-quality plastic parts. Here’s a detailed look at the key injection molding services Texlon provides:

1. Custom Injection Molding

At the core of Texlon’s services is custom injection molding, ideal for businesses that require specific shapes, sizes, and functionalities in their plastic components. Whether the client is launching a new product or refining an existing one, Texlon works closely with them from design through production.

• Prototype development and small batch runs
• Full-scale production capabilities
• Part design assistance with manufacturability in mind
• Use of various engineering-grade resins

This service is perfect for industries such as medical devices, automotive, and consumer products where precision and consistency are paramount.

2. Insert Molding

Texlon also excels in insert molding, a specialized process that involves molding plastic around a pre-placed insert, such as a metal or ceramic component. This creates a single integrated piece with enhanced structural integrity and reduced assembly time.

Benefits include:

• Improved mechanical strength
• Reduced need for adhesives or secondary fasteners
• Ideal for components like threaded bushings, electrical connectors, and fasteners

Insert molding is widely used in electrical, automotive, and industrial applications where hybrid parts are required.

3. Overmolding

Overmolding is another value-added process offered by Texlon Plastics. This technique involves molding a soft or flexible material over a more rigid base component. The result is a multi-material part that combines the best of both materials.

Advantages of overmolding include:

• Enhanced ergonomics and grip
• Vibration dampening
• Sealing properties
• Aesthetic customization

Common uses include handheld tools, medical instruments, and consumer electronics.

4. Secondary Operations

Texlon goes beyond molding with a suite of secondary operations designed to add value and streamline the production process for clients.

These include:

• Ultrasonic welding for strong, seamless part assembly
• Pad printing and hot stamping for branding and identification
• Assembly and packaging for a complete turnkey solution
• Color matching and resin sourcing for visual and performance consistency

These services help reduce time to market while ensuring a cohesive final product.

5. Tooling and Engineering Support

A successful injection molding project starts with the right tooling. Texlon Plastics offers engineering and tooling support to help clients optimize their designs and reduce manufacturing costs.

Their support includes:

• Tool design consulting
• Mold flow analysis
• Maintenance programs to extend tool life
• Sourcing high-quality molds for long production cycles

This service ensures every project runs smoothly from prototype to full production.

Industries Served

Texlon Plastics proudly supports a variety of industries, including:

• Medical and healthcare
• Automotive and transportation
• Consumer electronics
• Industrial equipment
• Construction and HVAC

Their flexible capabilities and hands-on approach make them a reliable partner for companies looking to bring their plastic components to life.

Conclusion

Whether you're in need of high-volume production, complex multi-material parts, or value-added secondary services, Texlon Plastics in North Carolina has the technical expertise and production capacity to deliver. With a focus on precision, quality, and customer service, Texlon continues to lead the way in custom plastic injection molding in North Carolina and across the nation.

For more information or to request a quote, reach out to Texlon Plastics today and bring your next project to life with confidence.